The Batch Cooker is a high-capacity industrial unit designed for the batch cooking, hydrolysis, sterilization, and drying of poultry, red meat, feathers, blood, and animal by-products. The system plays a critical role in the proper conditioning and efficient processing of products.

The unit is especially suitable for dry rendering processes, ensuring that no residual water remains in waste materials, thereby optimizing fat separation and improving the efficiency of subsequent processing stages. The Batch Cooker processes large particles in smaller batches, providing homogeneous cooking and sterilization. In addition, it can perform sterilization at temperatures of 133°C and above, or in pressurized cooking mode at 70–80°C, offering both energy savings and high product quality.

The system is fully designed in compliance with TÜV / PED / GOST / Russian TR / GOST K / GOST B / GGTM standards.

Technical Specifications

1. Loading Capacity: 1,500 – 11,500 kg (depending on raw volume)
2. Heating System: Heated body and shaft for rapid and uniform heat distribution
3. Shaft: High-performance design optimized for short batch cycles
4. Modular Design: Flexible integration of additional Batch Cookers
5. Control System: Both automatic and manual operating options
6. Body Structure: Strong underframe construction for easy installation and piping integration
7. Drive System: Frame-mounted gearbox and drive unit
8. Footprint: Compact design requiring minimal installation space
9. Installation: Delivered as a pre-assembled unit

Process Advantages

1. High-efficiency cooking: Processes large material volumes in short cycle times
2. Flexible application: Suitable for mixed meats, feathers, blood, and by-products
3. Sterilization capability: Sterilization at 133°C and above or in low-pressure mode
4. Energy savings: Pressurized cooking enables sterilization at lower temperatures
5. Easy maintenance and installation: Modular and robust frame design
6. Superior product quality: Homogeneous cooking, hydrolysis, and drying ensure high-quality final products